MGE UPS Systems EX-11RT User Manual

EX 5/7/11RT SystemsInstallation and User Manualwww.mgeups.com

EX 5/7/11RT Systemsc vi 86-86000-00 B00 IMPORTANT SAFETY INSTRUCTIONSSAVE THESE INSTRUCTIONS. This manual contains important instructionsthat should b

Installation and User Manualc vii86-86000-00 B00 Safety of PersonsCAUTION: Safety of persons◗The system has its own power source (the battery). Conse

EX 5/7/11RT Systemsc viii 86-86000-00 B00 CAUTION: Record all serial numbers!CAUTION: Record All Serial Numbers!RECORD ALL SERIAL NUMBERS FOR EX 5/7/1

Installation and User ManualSymbol Usage c ix86-86000-00 B00Symbol UsageThis manual uses the following icon symbols with text to convey important info

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Introduction1.0 ScopeIntroduction is a general description of system configurations of the EX 5/7/11RT, and its mechanicalelectrical characteristics.

Table 1-2: Optional Accessories (See section 1.5 for description)EX 5/7/11RT SystemsIntroduction1 — 2 86-86000-00 B00 Part Number Description86001 Rai

Installation and User Manual1.1 System Electrical Characteristics Table 1-3: UPS Characteristics System Ratings.Table 1-4: Transformer Module Charac

Table 1-5: Battery Module Ratings.1.2 Standard ConfigurationThe EX 5/7/11RT systems can be set up in tower or rack configurations.1.2.1 Tower Configur

Installation and User Manual1.2.2 Rack ConfigurationFigure 1-2: Rack Configuration with Power Module, Battery Module, and optional Transformer Mod

1.3 Rear Panel Components1.3.1 Power Module EX 5/7/11 RTFigure 1-3: Rear panel of the Power Module.1.3.2 Battery Module EXB 5/7/11RT With Remote Emer

Installation and User Manual1.3.3 EX RT Transformer Module Figure 1-5: Rear Panel of the optional Transformer Module. (PN 86211)1.4 Power Module Disp

1.5 Optional AccessoriesOptional Accessories describes the options available for upgrades and enhancement of the EX 5/7/11RT systems.Detailed installa

Installation and User Manual1 — 986-86000-00 B00EX 5/7/11RT Systems1.5.3 Multiple Battery Module Backup Time at Full LoadStandard EX 5/7/11RT systems

EX 5/7/11RT Systems1 — 10 86-86000-00 B00 1.5.5 Battery Integration Kit with Casters(Part number 86005) Battery Integration Kit is a cart, designed t

Installation and User Manual1 — 1186-86000-00 B00EX 5/7/11RT Systems1.5.7 Transformer Module - For use with EX 5/7/11RT Power ModuleThis module provid

EX 5/7/11RT Systems1 — 12 86-86000-00 B00 1.5.8 CLA Charger ModuleExtended back-up time (up to 8 hours at full load) requires a high power battery ca

Setup and Installation2.0 ScopeSetup and Installation guides the user through tools and equipment required for connecting the EX 5/7/11RT andbattery i

EX 5/7/11RT Systems2 — 2 86-86000-00 B00 2.2 Contents of Standard EX 5/7/11RT SystemsIMPORTANT Packaging must be destroyed according to waste manageme

Installation and User ManualFigure 2-2: Contents of EXB 5/7/11RT Battery Module.Installation 2 — 386-86000-00 B00Contents of EXB 5/7/11RT Battery Mod

Installation and User Manualiii86-86000-00 B00EX 5/7/11RT SystemsInstallation and User ManualRevision HistoryEX 5/7/11RT Systems Installation and Use

2.3 Installation in Tower ConfigurationFollow the numerical sequence to assemble tower stands and tower stand expanders, shown in Figure 2-3.Figure 2-

Installation and User Manual2.4 Installation in Rack Mounting Configuration2.4.1 Adjustment of front panel logo and control panel for rack orientation

2.4.2 Prepare Battery Module for Rack Mounting IMPORTANT This step requires two people.The Battery Module is very heavy (151 lbs.). To ease its rack m

Installation and User Manual2.4.3 Power, Battery, Transformer, and CLA Charger Module Rack MountingThe following steps apply to all modules. For simpl

NOTE: This step is unique to the Power Module. It involves the installation of the I/O BoxBracket System.The I/O Box bracket system keeps the I/O Box

Installation and User Manual2.5 Communication PortsEX 5/7/11RT Power Module provides 3 communication method's that can be used simultaneously:◗ A

2.5.2 Connecting the Dry (Relay) Contact Communication PortThe system status is indicated by the connection of common pin (Pin 5) to the appropriate p

Installation and User ManualA wide range of optional cards will allow your UPS to talk to nearly all equipment management systems, makingintegration f

2.6 Remote Emergency Power Off (REPO) Communication Port The end user is responsible for the installation of a Remote Emergency Power Off function. In

Installation and User Manual2.7 System ConnectionsWARNING This type of connections must be carried out by qualified electrical personnel.Before carryi

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Proceed as follows:1. For normal AC input, make connections to L1, L2 and terminals only. No connections are required forBypass AC input. Make

2.7.2 Connecting EX RT Transformer Module (Part number 86211) This module is to provide isolated 120/208/240 VAC outputs to the protected loads.Figure

2.7.3 Connections with Separate Normal and Bypass AC sources (2 Mains)CAUTION: This connection requires isolation Transformer Module. Call MGE Technic

Installation and User Manual2.7.4 System Connections as Frequency Converter (without Bypass AC source)Figure 2-15: Accessing Terminal Blocks for Inpu

2.8 Connection of Battery Module EXB1. Check that the battery circuit breaker (5) is OFF (“0”) position.2. Connect the battery power cable to the co

Installation and User Manual2.9 Connection of Optional CLA Module1. Connect the battery power cable and battery detection cable (provided with the C

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Operation3.0 ScopeOperation describes EX 5/7/11RT systems characteristics of indicators and controls, modes and specifications andtheory of operating

3.2 UPS PersonalizationWARNING Before changing items from Tables, 3-1, 3-2, 3-3, and 3-4, the UPS system must be turned OFF.IMPORTANT If specific set

Installation and User ManualTable 3-1: Local Settings.Display Factory setting OptionsLanguage English French, Spanish, German, ItalianDate/time forma

ContentsContentsc i86-86000-00 B00section description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .pageRevisi

Table 3-3: ON/OFF Features.Display Factory setting Options CommentsCold start Disabled Enabled Start on battery.Forced reboot Enabled Disabled UPS re

Installation and User Manual3.3 Information Technology IT Network and Industrial Operating ModesTable 3-5: System Operation in IT Netowrk and Industr

3.3.1 UPS personalization through external softwareInsert the Solution-Pac 2 CD ROM in your CD drive.◗ At the first Navigator Screen, select "Ins

Installation and User Manual3.4 Operating Modes3.4.1 Normal (double conversion) ModeFigure 3-4: Normal (double conversion) mode.Operation 3 — 786-860

3.4.2 ECO ModeFigure 3-5: ECO mode display.EX 5/7/11RT SystemsOperation3 — 8 86-86000-00 B00 The main advantage of the ECO mode is that itreduces the

Installation and User Manual3.5 Operation on Battery PowerFigure 3-6: Transfer, Threshold and End of backup time.Operation 3 — 986-86000-00 B003.5.1

3.6 Return of Normal AC sourceAfter an outage, the UPS restarts automatically when AC power is restored (unless this function has been disabledvia UPS

Maintenance4.0 ScopeMaintenance includes a troubleshooting guide of symptoms and possible solutions, hot swapping the Power Moduleand Battery Module,

Table 4-2: Troubleshooting requiring MGE after-sales support.Symptoms Indication CorrectionLED and are on, Internal fault Call Customer Care (800

Installation and User Manual4.2 Hot Swapping the Power ModuleThis operation can be performed without interrupting the load.Figure 4-1: Disconnecting

EX 5/7/11RT SystemsContentsc ii 86-86000-00 B00 section description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.3 Re-connecting the Power ModuleThis operation can be performed without interrupting the load.Figure 4-2: Reconnect the Power Module.EX 5/7/11RT Sy

Installation and User Manual4.4 Hot Swapping the Battery ModuleDuring the replacement of the Battery Module, it is imperative to use the same type and

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Appendix5.0 Electrical SpecificationsElectrical and Mechanical specifications for the EX 5/7/11RT.5.1 System Input/Output Power RatingsTable 5-1: EX

EX 5/7/11RT Systems5 — 2 86-86000-00 B00 5.3 System Backup CharacteristicsTable 5-2: Backup Time (in minutes).11 kVA with 9Ah battery modules: 10% 20%

Installation and User ManualTable 5-3: Battery Recharge time to recover 90% of the rated backup time after discharge at full load.Configuration for C

Table 5-7: Efficiency on ECO mode (all kinds of load) and batteries fully charged.5.6 Heat RejectionTable 5-8: Full load heat rejection in BTU’s/hr.

MGE Warranty & Proprietary Rights for Single Phase ProductsStandard Warranty Form (Applicable within the United States, Canada and Mexico)MGE Stan

Warranty and Product RegistrationThank you for choosing MGE UPS SYSTEMS, INC. for your power protection, distribution, and qualityrequirements. We are

MGE Customer Care Center - Single Phase ProductsTechnical Support and Product ServicesTechnical questions? If you encounter a problem while following

Installation and User Manualsection description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .pageSection 4 Ma

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GlossaryTerm used Definition/Meaning@ At./ And/or.+/- Plus or Minus.≤ Equal to or less than.# Number.°C Degree Celsius.°F Degree Fahrenheit.Ø Phase an

dBrnC Decibel above reference noise.DC or dc Direct current, or voltage.Earth ground A ground circuit that has contact with the earth.Electrician Refe

Glossary G — 386-86000-00 B00OSHA Occupational Safety and Health Agency.PCA Printed circuit assembly.PCB Printed circuit board.PN Part number.PWM Puls

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Reorder Form1660 Scenic AvenueCosta Mesa, CA 92626Use this form to report any errors, omissions, or other problems you have experienced, or to order

www.mgeups.comContact MGEUnited StatesMGE UPS SYSTEMS1660 Scenic Ave.Costa Mesa, CA 92626Tel: (714) 557-1636(800) 523-0142Fax: (714) 557-9788email: in

Figuresfigure description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page1-1: Tower Configurati

Installation and User ManualFigures (continued)figure description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .