MGE UPS Systems 11+ User Manual

www.eaton.comEX RT 5/7/11 SystemsInstallation and User Manual

86-86000-00 B02 - Page 8IMPORTANT SAFETY INSTRUCTIONSSAVE THESE INSTRUCTIONS. This manual contains important instructions that should be followed duri

86-86000-00 B02 - Page 9CAUTION: Safety of personsThe system has its own power source (the battery). Consequently, the power outlets may be energized

86-86000-00 B02 - Page 10CAUTION: Record All Serial Numbers!RECORD ALL SERIAL NUMBERS FOR EX RT 5/7/11 AND ACCESSORIES. THESE SERIAL NUMBERS WILL BE R

86-86000-00 B02 - Page 11Symbol UsageThis manual uses the following icon symbols with text to convey important information and tips.WARNINGIndicates i

86-86000-00 B02 - Page 12(This page left blank intentionally)

86-86000-00 B02 - Page 131. IntroductionThank you for selecting an EATON product to protect your electrical equipment.The product you selected is a pa

86-86000-00 B02 - Page 141. IntroductionTable 1-2: Optional Accessories (See Section 1.5 for description)Part NumberDescription86001 Rail Kit for Powe

86-86000-00 B02 - Page 151. Introduction1.1 System Electrical Characteristics Table 1-3: UPS Characteristics System Ratings.UPS CharacteristicsMAIN

86-86000-00 B02 - Page 161. IntroductionTable 1-5: Battery Module Ratings.Part Number 86207 86209Battery Type 12 VDC/7 Ah 12 VDC/9 AhBattery Output Vo

86-86000-00 B02 - Page 171. Introduction1.2.2 Rack ConfigurationFigure 1-2: Rack Configuration with Power Module, Battery Module, and optional Trans

86-86000-00 B02 - Page 181. Introduction1.3 Rear Panel Components1.3.1 Power Module EX RT 5/7/11Figure 1-3: Rear panel of the Power Module.1.3.2 B

86-86000-00 B02 - Page 191. Introduction1.3.3 EX RT Transformer Module Figure 1-5: Rear Panel of the optional Transformer Module (PN 86211/86311)Mai

86-86000-00 B02 - Page 201. Introduction1.5 Optional AccessoriesOptional Accessories describes the options available for upgrades and enhancement of

86-86000-00 B02 - Page 211. Introduction1.5.3 Multiple Battery Module Back-up Time at Full LoadStandard EX RT 5/7/11 systems (one Power Module and on

86-86000-00 B02 - Page 221. Introduction1.5.5 Battery Integration Kit with Casters(Part number 86005) Battery Integration Kit is a cart, designed to

86-86000-00 B02 - Page 231. Introduction1.5.7 Transformer Module - For use with EX RT 5/7/11 Power ModuleThis module provides isolated 120/208/240 VA

86-86000-00 B02 - Page 241. Introduction1.5.8 CLA Charger ModuleExtended back-up time (up to 8 hours at full load) requires a high power battery cabi

86-86000-00 B02 - Page 252. Setup and Installation2.0 ScopeSetup and Installation guides the user through tools and equipment required for connecting

86-86000-00 B02 - Page 262. Setup and Installation2.2 Contents of Standard EX RT 5/7/11 Systems Contents of EX RT 5/7/11 Power Module (PN 86215 / 862

86-86000-00 B02 - Page 272. Setup and InstallationContents of EX RT EXB 5/7/11 Battery Module: (PN 86207 /86209)29 Stabilizer Bracket and hardware.38

EX RT 5/7/11 SystemsInstallation and User ManualRevision HistoryEX RT 5/7/11 Systems Installation and User Manual, 86-86000-00Revision: A01 ECN#: 0

86-86000-00 B02 - Page 282. Setup and Installation2.3 Installation in Tower ConfigurationFollow the numerical sequence to assemble tower stands and t

86-86000-00 B02 - Page 292. Setup and Installation2.4 Installation in Rack Mounting Configuration2.4.1 Adjustment of Front Panel Logo and Control Pa

86-86000-00 B02 - Page 302. Setup and Installation2.4.2 Prepare Battery Module for Rack Mounting IMPORTANTThis step requires two people.The Battery M

86-86000-00 B02 - Page 312. Setup and Installation2.4.3 Power, Battery, Transformer, and CLA Charger Module Rack MountingThe following steps apply to

86-86000-00 B02 - Page 322. Setup and InstallationNOTEThis step is unique to the Power Module. It involves the installation of the I/O Box Bracket S

86-86000-00 B02 - Page 332. Setup and Installation2.5 Communication PortsEX RT 5/7/11 Power Module provides 3 communication method’s that can be used

86-86000-00 B02 - Page 342. Setup and Installation2.5.2 Connecting the Dry (Relay) Contact Communication Port 2 The system status is indicated by the

86-86000-00 B02 - Page 352. Setup and InstallationA wide range of optional cards will allow your UPS to talk to nearly all equipment management system

86-86000-00 B02 - Page 362. Setup and Installation2.6 Remote Emergency Power Off (REPO) Communication Port 3 The end user is responsible for the inst

86-86000-00 B02 - Page 372. Setup and Installation2.7 System ConnectionsWARNINGThis type of connections must be carried out by qualified electrical p

86-86000-00 B02 - Page 2(This page left blank intentionally)

86-86000-00 B02 - Page 382. Setup and InstallationProceed as follows:1. For normal AC input, make connections to L1, L2, and terminals only. No conn

86-86000-00 B02 - Page 392. Setup and Installation2.7.2 Connecting EX RT Transformer Module Part number 86211/86311This module is to provide isolated

86-86000-00 B02 - Page 402. Setup and Installation2.7.3 Connections with Separate Normal and Bypass AC Sources (2 Mains)CAUTIONThis connection requir

86-86000-00 B02 - Page 412. Setup and Installation2.7.4 System Connections as Frequency Converter (without Bypass AC source)Figure 2-15: Accessing T

86-86000-00 B02 - Page 422. Setup and Installation2.8 Connection of Battery Module EXB1. Check that the battery circuit breaker (5) 14 is OFF (“0”)

86-86000-00 B02 - Page 432. Setup and Installation2.9 Connection of Optional CLA Module1. Connect the battery power cable 40 and battery detection c

86-86000-00 B02 - Page 44(This page left blank intentionally)

86-86000-00 B02 - Page 453. Operation3.0 ScopeOperation describes EX RT 5/7/11 systems characteristics of indicators and controls, modes and specific

86-86000-00 B02 - Page 463. Operation3.2 UPS PersonalizationWARNINGBefore changing items from Tables, 3-1, 3-2, 3-3, and 3-4, the UPS system mus

86-86000-00 B02 - Page 473. OperationTable 3-1: Local Settings.Display Factory setting OptionsLanguage English French, Spanish, German, ItalianDate/t

86-86000-00 B02 - Page 3ContentsImportant Safety Instructions ...

86-86000-00 B02 - Page 483. OperationTable 3-3: ON/OFF Features.Display Factory setting Options CommentsCold start Disabled Enabled Start on battery.

86-86000-00 B02 - Page 493. Operation3.3 Information Technology IT Network and Industrial Operating ModesTable 3-5: System Operation in IT Netowrk a

86-86000-00 B02 - Page 503. Operation3.3.1 UPS personalization through external softwareInsert the Solution-Pac 2 CD ROM in your CD drive.At the firs

86-86000-00 B02 - Page 513. Operation3.4 Operating Modes3.4.1 Normal (Double Conversion) ModeFigure 3-4: Normal (Double Conversion) Mode.OFFONOFFON

86-86000-00 B02 - Page 523. Operation3.4.2 ECO ModeFigure 3-5: ECO Mode Display. OFF ON15 17OFF ON15 16OFF ON15The main advantage of the ECO mode is

86-86000-00 B02 - Page 533. Operation3.5 Operation on Battery PowerFigure 3-6: Transfer, Threshold and End of back-up time.OFF ONOFF ON 15 16REMAINI

86-86000-00 B02 - Page 543. Operation3.6 Return of Normal AC sourceAfter an outage, the UPS restarts automatically when AC power is restored (unless

86-86000-00 B02 - Page 554. Maintenance4.0 ScopeMaintenance includes a troubleshooting guide of symptoms and possible solutions, hot swapping the Pow

86-86000-00 B02 - Page 564. MaintenanceTable 4-2: Troubleshooting Requiring EATON After-Sales Support.Symptoms Indication CorrectionLED 17 and 18 are

86-86000-00 B02 - Page 574. Maintenance4.2 Hot Swapping the Power ModuleThis operation can be performed without interrupting the load.Figure 4-1: Di

86-86000-00 B02 - Page 43. Operation 3.0 .. Scope ...

86-86000-00 B02 - Page 584. Maintenance4.3 Re-Connecting the Power ModuleThis operation can be performed without interrupting the load.Figure 4-2: R

86-86000-00 B02 - Page 594. Maintenance4.4 Hot Swapping the Battery ModuleDuring the replacement of the Battery Module, it is imperative to use the s

86-86000-00 B02 - Page 60(This page left blank intentionally)

86-86000-00 B02 - Page 615. Appendix5.0 Electrical SpecificationsElectrical and Mechanical specifications for the EX RT 5/7/11.5.1 System Input/Outp

86-86000-00 B02 - Page 625. Appendix5.3 System Back-Up CharacteristicsTable 5-2: Back-Up Time (In Minutes).11 kVA With 9 Ah Battery Modules: 10% 20%

86-86000-00 B02 - Page 635. AppendixTable 5-3: Battery Recharge Time to Recover 90% of the Rated Back-Up Time After Discharge at Full Load. Configura

86-86000-00 B02 - Page 645. AppendixTable 5-7: Efficiency on ECO Mode (All Kinds of Load) and Batteries Fully Charged. kVA / kW 25% 50% 75% 100% Out

86-86000-00 B02 - Page 65EATON Customer Care Center Technical Support and Product Services?Technical questions? If you encounter a problem while foll

86-86000-00 B02 - Page 66

86-86000-00 B02 - Page 675. Appendix5.8 GlossaryTerm used Definition/Meaning@At./And/or.+/-Plus or Minus.≤Equal to or less than.#Number.°CDegree Cels

86-86000-00 B02 - Page 5FiguresFigure Description ...

86-86000-00 B02 - Page 685. AppendixdBrnCDecibel above reference noise.DC or dcDirect current, or voltage.Earth groundA ground circuit that has contac

86-86000-00 B02 - Page 695. AppendixOSHAOccupational Safety and Health Agency.PCAPrinted circuit assembly.PCBPrinted circuit board.PNPart number.PWMPu

86-86000-00 B02 - Page 70(This page left blank intentionally)

Recorder FormEaton Corporation8609 Six Forks Road Raleigh, North Carolina 27615 USAUse this form to report any errors, omissions, or other probl

www.eaton.com86-86000-00 B02

86-86000-00 B02 - Page 64-1: Disconnecting the Power Module ...... 574-2: R

86-86000-00 B02 - Page 7(This page right blank intentionally)